ZG4Cr26Ni4Mn3NRe heat resistant steel pipe

ZG4Cr26Ni4Mn3NRe

ZG4Cr26Ni4Mn3NRe

Bimetal hardfacing wear plates are composite materials used in various industries to protect equipment and machinery from wear and abrasion.

ZG4Cr26Ni4Mn3NRe is an alloy steel known for its high strength and excellent chemical stability at high temperatures.

ZG4Cr26Ni4Mn3NRe is a high-strength alloy steel characterized by its remarkable combination of chemical elements. This alloy is composed of chromium (Cr), nickel (Ni), manganese (Mn), and nitrogen (N), with trace amounts of rare earth elements (Re). The specific composition provides ZG4Cr26Ni4Mn3NRe with excellent resistance to oxidation and corrosion, making it suitable for applications in demanding environments.

What is ZG4Cr26Ni4Mn3NRe?

ZG4Cr26Ni4Mn3NRe is a high-performance alloy designed for use in extreme environments, particularly in industries like power generation, metallurgy, and petrochemicals. This alloy contains high chromium (Cr) and nickel (Ni) content, providing excellent resistance to oxidation and corrosion at high temperatures. The addition of manganese (Mn) and nitrogen (N) enhances the alloy's mechanical properties, including strength and toughness. Rhenium (Re) further improves creep resistance, making it suitable for demanding applications like gas turbines, boiler components, and other high-temperature environments.

While chromium improves the oxidation resistance and strength of the steel, high levels of aluminum and silicon can negatively impact room temperature plasticity and thermoplasticity. Therefore, careful control of these elements is essential to maintain desired mechanical properties.

ZG4Cr26Ni4Mn3NRe belongs to a group of heat-resistant cast steel materials that includes ZG40Cr25Ni20Si2, ZG3Cr24Ni7SiNRe, ZG35Cr28Ni16, ZG3Cr20Ni14Si2, ZG30Cr26Ni5, ZG3Cr24Ni7SiN, ZG1Cr18Ni9Ti, ZG3Cr18Mn12Si2N, ZG1Cr26Ni12Si2, and ZGCr28Ni48W5Mo2.

Additionally, rare earth new materials are utilized in heat-resistant steel, such as ZG3Cr24Ni7SiNRe, ZG4Cr26Ni4Mn3NRe, ZG8Cr33Ni9NRe, ZG4Cr24Ni9Si2NRe, and ZG2Cr28Ni12NRe.

The manufacturing process involves lost mold casting and centrifugal casting, ensuring that the final product's geometric dimensions meet the technical requirements. The resulting material can withstand temperatures up to 1200℃, offering excellent resistance to corrosion, oxidation, and high-temperature strength.

Notably, the heat-resistant steel castings, such as centrifugal casting pipes, heat treatment trays, heat treatment furnace protection plates, and hanger fixtures, are known for their outstanding properties, including no deformation in high-temperature environments, high strength, and good wear resistance.

Here is a breakdown of the elements in ZG4Cr26Ni4Mn3NRe:

Overall, ZG4Cr26Ni4Mn3NRe is a specialized stainless steel alloy with excellent corrosion resistance, high-temperature strength, and good mechanical properties, making it suitable for specific applications in various industries, such as chemical processing, petroleum refining, and power generation.

Characteristics

ZG4Cr26Ni4Mn3NRe heat resistant steel pipe
ZG4Cr26Ni4Mn3NRe heat resistant steel pipe

Applications

ZG4Cr26Ni4Mn3NRe is a high-alloy cast steel known for its excellent wear resistance, heat resistance, and corrosion resistance. The alloying elements such as chromium (Cr), nickel (Ni), manganese (Mn), and rare earth elements (Re) provide enhanced properties, making it suitable for use in extreme environments.

High-Temperature Environments

  • Furnace Components: Due to its high-temperature resistance, this alloy is used in manufacturing components that are subjected to extreme heat, such as furnace linings and grates.
  • Boilers: The alloy’s ability to withstand thermal fatigue makes it ideal for boiler parts and other heat-resistant components.

Corrosive Environments

  • Petrochemical Industry: ZG4Cr26Ni4Mn3NRe is widely used in the petrochemical industry where parts are exposed to corrosive gases, chemicals, and high temperatures.
  • Chemical Plants: Its resistance to acidic and caustic environments makes it suitable for chemical processing equipment like reactors and vessels.

Wear-Resistant Applications

  • Mining and Crushing Equipment: The wear-resistant properties make it ideal for components in crushers, grinding mills, and other equipment subjected to abrasion in mining operations.
  • Cement Industry: ZG4Cr26Ni4Mn3NRe is often used in cement production equipment, especially for parts that deal with raw material grinding and handling.

Power Plants

  • Turbine Components: In power generation, this alloy is employed in turbine blades and other parts that require both heat and corrosion resistance.
  • Heat Exchangers: The alloy’s durability under extreme temperatures and corrosive environments makes it suitable for heat exchanger tubes.
FAQ FAQ

It is commonly used in various applications such as heat-resistant steel pipes, slag pipes, and coal powder feeding pipes. The alloy contains chromium, aluminum, and silicon as ferritic elements, which promote the formation of a dense oxide film on the metal surface at high temperatures, preventing continued oxidation and enhancing the steel's resistance to gas corrosion.

  1. Q: What are the key features of ZG4Cr26Ni4Mn3NRe that make it suitable for high-temperature applications?
    A: ZG4Cr26Ni4Mn3NRe's high strength, good chemical stability, and oxidation resistance are the key factors that make it ideal for use in extreme heat and corrosive environments.

  2. Q: Can ZG4Cr26Ni4Mn3NRe withstand heavy loads and pressures in industrial settings?
    A: Yes, ZG4Cr26Ni4Mn3NRe exhibits excellent mechanical strength, making it capable of withstanding heavy loads and pressures in demanding industrial applications.

  3. Q: What are the typical applications of ZG4Cr26Ni4Mn3NRe in industrial furnaces?
    A: ZG4Cr26Ni4Mn3NRe is commonly used in the production of heat-resistant components for industrial furnaces, such as trays, furnace protection plates, and hanger fixtures.

  4. Q: Does ZG4Cr26Ni4Mn3NRe have good resistance to corrosion?
    A: Yes, ZG4Cr26Ni4Mn3NRe exhibits excellent resistance to corrosion and oxidation, making it suitable for use in harsh and corrosive environments.

  5. Q: What makes ZG4Cr26Ni4Mn3NRe an ideal choice for manufacturing heat-resistant pipes?
    A: ZG4Cr26Ni4Mn3NRe's combination of high strength and chemical stability makes it an ideal choice for manufacturing heat-resistant pipes that can withstand extreme temperature conditions.

  6. Q: Is ZG4Cr26Ni4Mn3NRe suitable for wear-resistant applications?
    A: Yes, ZG4Cr26Ni4Mn3NRe

【H】 Ceramic lined pipe

Ceramic lined pipe is made through self-propagating high-temperature synthesis (SHS) technique.

【H】 Cast basalt lined steel pipe

Cast basalt lined steel pipe is composed by lined with cast basalt pipe, outside steel pipe and cement mortar filling between the two layers.

【H】 Ceramic Tile Lined Pipes

Ceramic tile lined pipes have very uniform coating of specially formulated ceramic material that is affixed to the inner of the pipe.

【H】 Rare earth alloy wear-resistant pipe

The material of the rare earth alloy wear-resistant pipe is ZG40CrMnMoNiSiRe, which is also the grade of rare earth alloy steel.

【H】 Tubes Erosion Shields

Tubes Erosion Shields are used to protect boiler tubing from the highly erosive effects of high temperatures and pressures thereby greatly extending tube life.

【H】 ASTM A213 T91 Alloy Tube

The ASTM A213 T91 seamless tubes are primarily used for boiler, superheater, and heat-exchanger.

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