SA209 tubes

ASTM A209 tubes

ASTM A209 tubes are carbon molybdenum alloy steel Seamless Tubes used in boilers, boiler flues, super heaters that available in A209 Grade T1, A209 Grade T1A, and A209 Grade T1B.

What Is ASTM A209 / ASME SA209 Tubing?

ASTM A209 tubing is a carbon molybdenum alloy steel Seamless Tubing used in boilers, boiler flues, super heaters, ASTM A209 / ASME SA209 is available in A209 Grade T1, A209 Grade T1A, and A209 Grade T1B.The ASTM A209 Specifications are listed below with the Chemical Composition and Mechanical Properties.

ASTM A209 is a specification for seamless carbon-molybdenum alloy steel boiler and superheater tubes. Designed for high-temperature and high-pressure applications, these tubes are suitable for use in power generation, oil and gas, and chemical processing industries.

ASME SA209 tube is a specification covering seamless carbon-molybdenum alloy-steel tubes designed for high-temperature service. These tubes are primarily used in boiler systems, heat exchangers, and other pressure applications where elevated temperatures are common. The molybdenum content in SA209 tubes enhances their strength and heat resistance, making them suitable for environments where durability and performance are critical. These tubes are manufactured according to strict ASME (American Society of Mechanical Engineers) standards, ensuring high quality and reliability in demanding industrial applications.

SA209 Grade T1a (called 20MoG in China) is an alloy steel seamless boiler pipe. As it contains Mo element, its heat resistance performance is better than carbon steel. It tends to graphitisation under high temperature in long-term operation. SA-209 grade T1a could be used to produce water wall, superheater and reheater, the tube wall temperature should not exceed 510°C.

Key Features

  • Seamless Construction: Enhances strength and eliminates risks at weld points, ideal for high-pressure use.
  • Carbon-Molybdenum Alloy Steel: Provides excellent mechanical properties, especially at elevated temperatures.
  • High-Temperature Resistance: Reliable performance in high-temperature environments like boilers and superheaters.
  • Corrosion Resistance: Offers effective resistance to corrosion and oxidation for longevity.

Applications

  • Power Plants: Used in steam boilers for energy generation.
  • Heat Exchangers: Essential for efficient heat transfer applications.
  • Industrial Boilers: Suitable for high-pressure industrial boiler systems.
  • Chemical Processing: Used in reactors operating under high temperatures and pressures.

Advantages

  • High Strength: Enhanced strength at elevated temperatures ensures reliability.
  • Durability: Seamless design contributes to overall durability under extreme conditions.
  • Corrosion Resistance: Effective against corrosion, extending service life.
  • Efficient Performance: Optimized for heat transfer, enhancing boiler and heat exchanger efficiency.

Specifications

ASTM A209 tubes are an excellent choice for high-temperature and high-pressure applications, providing necessary strength and durability in critical settings. Their carbon-molybdenum alloy composition and seamless design ensure efficient and reliable performance in demanding environments.

  • Material: Carbon-Molybdenum Alloy Steel
  • Outer Diameter: Varies based on application requirements
  • Wall Thickness: Customizable according to design specifications
  • Length: Available in fixed and random lengths
  • Standards: ASTM A209

What is a 209 material specification?

Based on the search results, it seems that there is no specific "209 material specification" that is widely recognized or referenced. The term "209" appears in various contexts, including aggregate specifications for construction materials, granular backfill, compression tests of metallic materials, and even elevating devices.

Without more specific information or context, it is difficult to provide a definitive answer regarding a "209 material specification." It is recommended to provide additional details or clarify the specific industry or application you are referring to in order to receive a more accurate response.

Scope

1.1 This specification2 covers several grades of minimum-wall-thickness, seamless, carbon-molybdenum alloy-steel, boiler and superheater tubes.

1.2 This specification covers tubes 1/2 to 5 in. [12.7 to 127 mm] inclusive, in outside diameter and 0.035 to 0.500 in. [0.9 to 12.7 mm], inclusive, in minimum wall thickness.

1.3 An optional supplementary requirement is provided and, when desired, shall be so stated in the order.

1.4 The values stated in either inch-pound units or SI units are to be regarded separately as standard. Within the text, the SI units are shown in brackets. The values stated in each system are not exact equivalents; therefore, each system must be used independently of the other. Combining values from the two systems may result in nonconformance with the specification. The inch-pound units shall apply unless the “M” designation of this specification is specified in the order.

1.5 This international standard was developed in accordance with internationally recognized principles on standardization established in the Decision on Principles for the Development of International Standards, Guides and Recommendations issued by the World Trade Organization Technical Barriers to Trade (TBT) Committee.


Chemical Components (%) of ASTM A209

Grade C Si Mn P S Mo Cr
ASTM A209 Gr T1 0.10-0.20 0.10-0.50 0.30-0.80 ≤0.025 ≤0.025 0.44-0.65 /
ASTM A209 Gr T1a 0.15-0.25 0.10-0.50 0.30-0.80 ≤0.025 ≤0.025 0.44-0.65 /
ASTM A209 Gr T1b 0.14max 0.10-0.50 0.30-0.80 ≤0.025 ≤0.025 0.44-0.65 /

All Mechanical Properties Tensile Requirements and Hardness of ASTM A209

Grade Tensile Yield Elongation Hardness
Strength (Mpa) Strength (Mpa) (%) (HRB)
ASTM A209 Gr T1 ≥380 ≥205 ≥30 ≤80
ASTM A209 Gr T1a ≥365 ≥195 ≥30 ≤81
ASTM A209 Gr T1b ≥415 ≥220 ≥30 ≤77

Tests

  • Flattening Test – One flattening test shall be made on specimens from each end of one finished tube, not the one used for the flaring test, from each lot.
  • Flaring Test – One flaring test shall be made on specimens from each end of one finished tube, not the one used for the flattening test, from each lot.

Materials and Manufacture:

  • The Steel shall be killed.
  • The Tubes shall be made by the seamless process and shall be either hot-finished or cold finished, as specified.
  • Heat Treatment – Hot-finished tubes shall be heat treated at a temperature of 1200 °F [650 °C] or higher. Cold- finished tubes shall, after the final cold finishing, be heat treated at a temperature of 1200 °F [650 °C] or higher, or tubing may be furnished in the full-annealed, isothermal annealed, or normalized and tempered condition. If furnished in the normalized and tempered condition, the minimum tempering temperature shall be 1200 °F [650 °C].

Note:

  • Mill test certificates will be issued according to EN10204.3.
  • All tubes shall be supplied as per applicable ASTM A209 /A209M Specification.

Seamless tube processing

With years of expertise, we provide a diverse array of steel tube processing options. From sawing and machining tube blanks to intricate bending and upsetting operations, we actively assist you throughout your projects.

Our capabilities extend to eccentricity reduction and concentricity enhancement through turning and grinding. We excel in creating complex geometries using processes like rotary swaging and axial forming. Additionally, we offer property modifications via partial heat treatment, ensuring tailored solutions for your specific needs.

application

Application

Alloy steel pipes are ideally suitable for chemical, petrochemicals, and other energy-related applications.

The alloy steel pipe adopts high quality carbon steel, alloy structural steel and stainless & heat resisting steel as raw material through hot rolling or cold drawn to be made.

Alloy steel can be used in process area where carbon steel has limitation such as

  • High-temperature services such as heater tubes
  • Low-temperature services such as cryogenic application
  • Very high presser service such as steam header

As an important element of steel products, alloy steel pipe can be divided into seamless steel pipe and welded steel pipe according to the manufacturing technique and tube billet shape.

Here you can see the common alloy steel grade that you will come across.

  • For Pipes: ASTM A335 Gr P1, P5, P11, P9
  • For Wrought Fittings: ASTM A234 Gr.WP5, WP9, WP11
  • For Forged Fittings: ASTM A182 F5, F9, F11 etc.

Why the application of alloy steel pipe is wider than others

There are many kinds of materials used for transport in industrial production. Specifically we will have more choices and it is not limited to the use of alloy steel pipe. But even in the face of more choices, many people tend to choose alloy steel pipe. People make their own choices will have their own reasons. This means the alloy steel pipe application has its own advantages. Compared with transmission lines made of other materials, after it meets the basic application requirements, its quantity is lighter. Then in the practical application of alloy steel pipe, it will have more advantages because of this. Besides its physical characteristic advantage, it also has economic advantages. The wide application of alloy steel pipe is with kinds of reasons. So in practical usage, we can exploit the advantages to the full, in this way can we get more profits in these applications of alloy steel pipe.


What requirements should alloy steel pipe application meet

The transportation of kinds of gases or liquids in production needs to rely on alloy steel pipe. This shows that the actual role of alloy steel pipe application is important. High temperature resistant and low temperature resistant is the tolerance of temperature. In the practical application of alloy steel pipe, there will be many materials need to be transported. However their temperatures are not the same. So this can be the basic requirement to alloy steel pipe. It needs more corrosion resistance. Corrosion resistant material is the best material during transporting, because it is corrosion resistant. So it can be used in more occasions. And it is definitely very convenient for users.


The biggest advantages of alloy steel pipe

Can be 100% recycled, environmentally friendly, energy-saving, resource conservation, national strategy, national policy to encourage the expansion of the field of application of high-pressure alloy pipe. Of alloy steel pipe total consumption accounted steel in the proportion is only half of the developed countries, to expand the field of use of the alloy steel pipe to provide a wider space for the development of the industry. The future needs of the average annual growth of China’s high-pressure alloy steel pipe long products up to 10-12%.


Specification, standard and identification of alloy steel pipes

Alloy Steel pipe contains substantial quantities of elements other than carbon such as nickel, chromium, silicon, manganese, tungsten, molybdenum, vanadium and limited amounts of other commonly accepted elements such as manganese, sulfur, silicon, and phosphorous.


Industries We Serve

Our team of experienced sales specialists proudly partners with gas and chemical processors, power generation plants, oil refineries, and related industries to offer piping components and value-added services.

The biggest advantages of alloy steel pipe can be 100% recycled, environmentally friendly, energy-saving, resource conservation, national strategy, national policy to encourage the expansion of the field of application of high-pressure alloy pipe. Of alloy tube total consumption accounted steel in the proportion is only half of the developed countries, to expand the field of use of the alloy tube to provide a wider space for the development of the industry. According to the Chinese Special Steel Association alloy pipe Branch Expert Group, the future needs of the average annual growth of China’s high-pressure alloy pipe long products up to 10-12%.

Delivery

Steel pipe delivery status(condition)

Steel pipe delivery status(condition): cold / hard (BK), cold / soft (BKW), after cold stress relief annealing (BKS), annealing (GBK), normalized (NBK).

Condition on delivery of steel pipe

Term Symbol Explanation
Cold-finished/hard (cold-finished as-drawn) BK No heat treatment after the last cold-forming process. The tubes therefore have only low deformability.
Cold-finished/soft (lightly cold-worked) BKW After the last heat treatment there is a light finishing pass (cold drawing) With proper subsequent processing, the tube can be cold-formed (e.g. bent, expanded) within certain limits.
Annealed GBK After the final cold-forming process the tubes are annealed in a controlled atmosphere or under vacuum.
Normalized NBK The tubes are annealed above the upper transformation point in a controlled atmosphere or under vacuum.
Steel strips bunding for fixed pipes

The general cold strip mills, volume should go through continuous annealing (CAPL unit) to eliminate cold hardening and rolling stress, or batch annealing reach the mechanical properties of the corresponding standard specifies. Cold rolled steel surface quality, appearance, dimensional accuracy better than hot-rolled plate, and right-rolled thin product thickness is about 0.18mm, so the majority of users favor.

Cold rolled steel coil substrate products deep processing of high value-added products. Such as electro-galvanized, hot dip galvanized, electro-galvanized fingerprint resistant, painted steel roll damping composite steel, PVC laminating steel plates, etc., so that the excellent quality of these products has a beautiful, high resistance to corrosion, has been widely used.

Cold rolled steel coil finishing after annealing, cut the head, tail, trimming, flattening, smooth, heavy volume, or longitudinal clipboard. Cold-rolled products are widely used in automobile manufacturing, household electrical appliances, instruments, switches, buildings, office furniture and other industries. Steel plate strapping package weight of 3 to 5 tons. Flat sub-volume typically 3 to 10 tons / volume. Coil diameter 6m.

Packing

Bare packing/bundle packing/crate packing/wooden protection at the both sides of tubes and suitably protected for sea-worthly delivery or as requested.

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Placing steel pipes into containers

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There are probably hundreds of different methods for packing a pipe, and most of them have merit, but there are two principles that are vital for any method to work prevent rusting and Sea transportation security.

Our packing can meet any needs of the customers.

Alloying Elements

Commonly used alloying elements and their effects are listed in the table given below.

Alloying Elements Effect on the Properties
Chromium Increases Resistance to corrosion and oxidation. Increases hardenability and wear resistance. Increases high temperature strength.
Nickel Increases hardenability. Improves toughness. Increases impact strength at low temperatures.
Molybdenum Increases hardenability, high temperature hardness, and wear resistance. Enhances the effects of other alloying elements. Eliminate temper brittleness in steels. Increases high temperature strength.
Manganese Increases hardenability. Combines with sulfur to reduce its adverse effects.
Vanadium Increases hardenability, high temperature hardness, and wear resistance. Improves fatigue resistance.
Titanium Strongest carbide former. Added to stainless steel to prevent precipitation of chromium carbide.
Silicon Removes oxygen in steel making. Improves toughness. Increases hardness ability
Boron Increases hardenability. Produces fine grain size.
Aluminum Forms nitride in nitriding steels. Produces fine grain size in casting. Removes oxygen in steel melting.
Cobalt Increases heat and wear resistance.
Tungsten Increases hardness at elevated temperatures. Refines grain size.

【H】 Ceramic lined pipe

Ceramic lined pipe is made through self-propagating high-temperature synthesis (SHS) technique.

【H】 Cast basalt lined steel pipe

Cast basalt lined steel pipe is composed by lined with cast basalt pipe, outside steel pipe and cement mortar filling between the two layers.

【H】 Ceramic Tile Lined Pipes

Ceramic tile lined pipes have very uniform coating of specially formulated ceramic material that is affixed to the inner of the pipe.

【H】 Rare earth alloy wear-resistant pipe

The material of the rare earth alloy wear-resistant pipe is ZG40CrMnMoNiSiRe, which is also the grade of rare earth alloy steel.

【H】 Tubes Erosion Shields

Tubes Erosion Shields are used to protect boiler tubing from the highly erosive effects of high temperatures and pressures thereby greatly extending tube life.

【H】 ASTM A213 T91 Alloy Tube

The ASTM A213 T91 seamless tubes are primarily used for boiler, superheater, and heat-exchanger.

The White Glove Service You Deserve

When you partner with Sunny Steel, you can stop worrying about meeting deadlines thanks to our responsive and timely service. You'll also say goodbye to unnecessary shopping around. Instead, you'll get white glove service from an expert who understands your needs and can get you the materials you need quickly.

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Materials delivered on-time and at a fair price

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No delays in production or manufacturing process

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Meet engineering specifications to ensure top quality

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