Alumina Ceramic Sleeve Lined Pipe With Flange

Alumina Ceramic Sleeve Lined Pipe With Flange

The Alumina ceramic sleeve lined pipe with flange as a whole part, and then assemble it into the steel pipe with our high-strength-temperature-resistant epoxy adhesive.

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What is a Ceramic Sleeve Lined Tee?

A ceramic sleeve lined tee is a specialized pipe fitting that allows for the junction of three pipes while providing superior protection against wear and corrosion. Featuring a steel outer layer and a ceramic lining, this fitting is engineered to withstand the harsh conditions often encountered in industrial applications.

The Alumina ceramic sleeve lined pipe with flange as a whole part, and then assemble it into the steel pipe with our high-strength-temperature-resistant epoxy adhesive. The pipe consists of three layers: smooth ceramic lining (compact corundum), ceramic and metal transition layer and the outer steel pipe.

Friction Resistance

As more material is passed over Cast Basalt it gets polished up thereby reducing friction further. Cast Basalt improves in service after getting polished. Wetting also improves its performance in practical applications.


Impact Resistance

Direct Impact Resistance at 90 degree is low like all other ceramics, but it can be increased with proper installation by reducing the angle of impact. Cast Basalt is the best wherever sliding abrasion exists. Moreover, external impact strength of composite basalt pipe is always more than that of bare Ni-hard Pipe.


Chemical Resistance

Cast Basalt is almost absolutely acid/alkali resistant (except Hydrofluoric Acid) and hence corrosion resistant.


Weight and Sizes

Basalt Tiles are available in regular shape square of 200 x 200 x 30 mm thick, weighing approx. 90 kg/sq m; whereas bends and pipes are lined using Basalt Cylinders of various standard sizes from 50NB upto 500NB.


Temperature

Cast Basalt withstands temperature up to 4500 °C

Alumina Ceramic Sleeve Lined Pipe Elbow

Applications

Ceramic sleeve lined tees represent a significant advancement in piping technology, offering exceptional wear resistance, corrosion protection, and improved flow efficiency. Their unique design makes them an excellent choice for a variety of industrial applications. As industries continue to face challenges from abrasive and corrosive environments, ceramic sleeve lined tees are set to enhance operational reliability and performance.

Ceramic sleeve lined tees are versatile and can be utilized in various sectors, including:

Mining and Mineral Processing

For efficiently directing abrasive slurries and reducing wear on piping systems.


Chemical Processing

To safely handle corrosive materials and maintain system integrity.


Power Generation

In environments that require reliable operation under high temperatures and corrosive conditions.


Water Treatment

For effective management of abrasive materials in treatment processes.

Process of ceramic sleeve lined pipe

For different production environments, our company has developed a wear-resistant pipe for a variety of media, based on the temperature, wear and corrosion requirements of the field media, and for the initial application of the scene, our company to provide wear-resistant ceramic ring for the Lined composite straight pipe design to meet the on-site wear resistance, heat resistance and corrosion resistance requirements, in view of this program for the new design (formerly ceramic chip technology, there are many gaps, easy to wear).

Machining internal Thread
Machining external Thread
Thread Angle Details
Measurement of thread size
Connect with steel pipe
Acid resistance(24H)

Paint process

After the ceramic ring in the pipe is installed and the thread is processed, the dirt outside the pipe is cleaned, and the outer surface of the pipe is treated with three layers of anticorrosive paint to meet the export requirements.

Measuring thickness of ceramic layer
Measuring length

For the convenience of customers, are to provide a more specific process is as follows:

  1. Removing rust and decontamination process of outer-layer steel pipe;
  2. Must be in strict accordance with the prescribed ratio, the binder a\b accurate measurement, with how many, must be stirred evenly, full stir-mixing must not be less than 4 times, such as adding a mixture of the embedded feed should be mixed with the binder and then add the mixture to stir up not less than 3 times;
  3. The binder is applied evenly on the inner wall of the steel tube to ensure the thickness is not less than 0.5mm thickness. Then apply the binder on the outer surface of the ceramic ring to ensure the thickness between the 0.5mm-1mm. Also in the ceramic ring side (with the ceramic ring contact with the corresponding surface) Daub 0.5mm Adhesive, to ensure that after the installation of the ring and the seal between the ring;
  4. After the installation of the ceramic ring in place, it is necessary to repair the gap between the assembled ceramic rings and mend the joints to ensure the sealing between the ring and the ring;
  5. According to the NPT standard, we process the two pipe ends of male and female thread processing. The end of the pipe processing, and processing 1x45° groove, to prevent on-site installation in the process of cutting the hands of construction workers, do a good job of safety protection measures, thread processing, need to brush oil to protect the thread;
  6. After installing the ceramic ring, check the internal surface of the ceramic ring of the formation, finishing in place, cannot move the position of the pipe, because the binder is not dry, vibration is easily caused by the displacement of ceramic rings, affect the use of the effect of cold weather in winter, binder drying time is longer, need to ensure more than 48 hours.

Ceramic sleeve lined manufacture details

Ceramic sleeve lined manufacture details

Technical index of binder

Item Data Characteristics of binder
Density (g/cm3) 1.32

We use the Australian Megapoxy high strength structural adhesive, this structural glue is modified epoxy resin polymer, anti-aging ability, and wear-resistant ceramic bonding to form a strong and cushion of the anti-wear layer, cured water, anti-corrosion performance is excellent, toughness, displacement-resistant effect is remarkable.

What is Ceramic Pipe Sleeve
Compressive strength (MPa) 40
Shear Strength MPa 26
Impact toughness Kj/m2 10
Hardness HB 9.5
Elastic Modulus GPa 2.2
Expansion coefficient 10-6/℃ 20.1
Softening temperature℃ 263
Coking temperature℃ 335
Acid resistance(24H) Stability Test solution : 15%H2SO4
Alkali resistance(24H) Stability Test solution: NaOH

【H】 Ceramic lined pipe

Ceramic lined pipe is made through self-propagating high-temperature synthesis (SHS) technique.

【H】 Cast basalt lined steel pipe

Cast basalt lined steel pipe is composed by lined with cast basalt pipe, outside steel pipe and cement mortar filling between the two layers.

【H】 Ceramic Tile Lined Pipes

Ceramic tile lined pipes have very uniform coating of specially formulated ceramic material that is affixed to the inner of the pipe.

【H】 Rare earth alloy wear-resistant pipe

The material of the rare earth alloy wear-resistant pipe is ZG40CrMnMoNiSiRe, which is also the grade of rare earth alloy steel.

【H】 Tubes Erosion Shields

Tubes Erosion Shields are used to protect boiler tubing from the highly erosive effects of high temperatures and pressures thereby greatly extending tube life.

【H】 ASTM A213 T91 Alloy Tube

The ASTM A213 T91 seamless tubes are primarily used for boiler, superheater, and heat-exchanger.

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Materials delivered on-time and at a fair price

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